Rice Processing Technology
Rice, which is harvested each year with 154 million ha, is the most common grain as well as the most popular food in the world. Human consumption accounts for 85% of total production for rice, compared with 72% for wheat and 19% for maize.
In addition, rice is the most important crop for many small farmers who grow it throughout the world and the source of so many landless workers who can make a living from working on farms. In the future, it is a necessity that the production of rice continues to grow with a rapidly growing population.
Pre-planting
Preparing the rice field for planting
Rice grows best with bright light and warm temperatures of at least 70°Fahrenheit (approximately 21°Celsius), so a place receiving full sunshine will be the first choice. The planting soil should consist of slightly acidic clay for the best results. There will be a reliable water source supplied and a proper way to drain that water when you ready to harvest.
Paddy transplanting
The traditional way of rice planting is planting by hand. it is a kind of tedious and labor-consuming work. With the development of economy, high-efficiency farming machines Paddy Transplanter, which is specialized equipment fitted to transplant rice seedlings onto a well-prepared paddy field, free farmers from the tedious planting works. Mechanical transplanting requires considerably less time and labor than manual transplanting. One hectare of land requires 1 person day to establish.
Rice harvesting
Paddy harvesting activities include reaping, stacking, handling, threshing, cleaning, and hauling. Whether harvesting by hands or a machine depends on the size of the operation and the amount of mechanization. However, traditional harvesting activities such as field drying and stacking/piling are not recommended because they can lead to rapid quality deterioration and increased harvest losses. Considering these, Rice Combine Harvesters are popular and accepted by farmers worldwide. They combine all operations: cutting, handling, threshing, and cleaning. The driving type rice harvester and crawler type rice harvester are among the best performers rice harvesters during these years.
After the harvesting, there are some other problems troubling farmers that are the poor rice quality. There are many ashes and impurities such as husks, small stones, and short stalks left during harvesting processing. Though rice quantity has increased a lot, the quality still troubled so many farmers. So, the advanced technological rice milling machine was brought to farmers.
Post Production
The pre-cleaning process consists of two procedures, cleaning and de-stoning. Paddy cleaner is the most essential equipment in a rice mill, as it separates all the impurities like dust, straw, sand, clay, and heavy particles of even uneven sizes from paddy.
Rice dehusking
Dehusking is a process of removing the husk and bran from the paddy rice and producing head white rice grains that are sufficiently milled, free from impurities and contains a minimum number of broken grains.
Paddy separating
rice separator separates the unhusked paddy from the brown rice.
Whitening
Rice milling is the process that helps in the removal of hulls and brans from paddy grains to produce polished rice. White rice is the result of further milling by machines that rub the grains together under pressure. This abrasion removes the bran layers, revealing rice. Rice milling machine is used.
Rice grading has several advantages
(1) immature grains are separated;
(2) a more precise adjustment of the huller is possible, which minimizes breakages;
(3) independent milling of graded lots is possible.
Weighing and bagging
Preparing the milled rice for transport to the customer.
Furthermore, as the increasing cost of conventional fuel and environmental issues, people have turned to clean fuel and energy for living and production, some waste material such as, crop stalk and straw, rice husk, peanut shell, leaves, sawdust, etc.), can be pressed into solid briquettes by using Biomass Briquette, which reduces environmental pollution and recycling for crop wastes.
How to Choose a Rice Mill Plant
Rice processing plant has been very popular in recent years. Recently, people often ask about what type of equipment and price are needed to open a rice processing mill in the countryside.
First, there are many models of rice milling equipment, which can generally be divided into large, small, and medium-sized. And, there are some fully automatic all-in-one machines, and the corresponding prices are also different. There are also many types of large-scale rice mill machinery, such as 300 tons and 500 tons. The small all-in-one equipment is calculated according to the processing tonnage per day. If you want to open a small rice factory in the village, the daily output should be ten to fifty tons. Of course, the specific situation depends on the situation. If the rice market is well, choose large-scale equipment.
Second, You have to determine your own needs. If you don’t know much about rice mills, you can conduct professional consultation to determine what you want to choose later. If you are very knowledgeable about the rice milling machine, you can determine the specific model yourself. so that we can directly determine the price. Third, you can purchase according to your economic situation.
Third, Next, let’s talk about what configuration is needed for a rice processing plant. If you choose a machine between 30 to 50 tons per day, you need a preliminary cleaning, a gravity grading stone removal machine, and a paddy hulling machine with a specified model of gravity sieve, two rice whiteners, and a polishing machine. In addition, some grading screens and hoists are needed. Different prices and models can be selected according to the investment funds, but the corresponding configuration is also different. The specifics should be introduced by the person in charge of the manufacturing company.
Buy Rice Processing Equipment According to Your Situation
The price of 30 to 50 tons of rice milling equipment has attracted much eye these days.
Buying an all-in-one machine that would not take up too much space, and the operation would be relatively simple and the investment would be relatively small.
how much a piece of rice equipment costs
It is a very big concept. Even if it is specific to small equipment, there are many types of small and medium-sized equipment, and it can also be based on specific details. The situation is customized.
The price varies according to the configuration and model, so the one that suits you is the best. If you want a rice mill, you need to understand its specific service items.
Is There a Prospect for Buying Rice Processing Equipment to Open a Rice Factory?
This question is often asked by many people who plan to set up factories. Whether it is buying rice machinery or setting up factories with millet processing equipment. Today we will give you a personal point of view. Generally speaking, the rice market’s prospects are great. According to the equipment we have installed outside, the business is very good, which indirectly reflects the large market.
However, even with the best equipment, the owner must know how to operate. First, we can do a good job in sales. You can use the available relationships based on your social network. If you have a wider market, you will naturally have more business. You can install a complete set of grain processing equipment to improve the quality. The power of reputation is great.
The second is to choose a good location. The first is to try to find a place with few rice mills, close to a place with a lot of people. In this way, the advertisement can be sold out, and secondly, there is less competition among peers. If you make the finished product and form your characteristics, the road ahead will become wider and wider.
The third point is to improve the quality first and make the factory bigger. What we have to do in the early stage is to take root and salvage the foundation. When the time is right, the brand will be formed naturally, and it was very stable at that time.